Length front to back: 2.25″. February 22, 2013 @ The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. $64.22 $ 64. 5.0 out of 5 stars 2. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. 02-29-2016, 04:04 PM . Duck call Inserts Kwack Wacker Smokin Hen Timber Call. Our calls use a large exhaust port of 1/2″. pintail Cut the end and excess material from the jig. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. We offer pot call or slate call blanks. The call consists of 4 pieces. A very light (1000 grit) sanding is usually all the needs to be done. Duck Call Tone Board Jig. Duck Call Jigs Specs . Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). Making a duck call jig. Making Duck Call Inserts . July 27, 2014 @ We didn’t just crank our a jig and call it a public jig. Duck Call Tone Board Jig. The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … The insert fits tightly into the barrel. $6.75 $ 6. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Echo Diamondwood Timber Double Reed Poly Insert Duck Call. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. Our calls use a large exhaust port of 1/2″. Duck Call Jigs . Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Click here to cancel reply. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. FREE Shipping. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. Browse our store to find your duck, goose and crow call … Share your knowledge of this product. $6.75. 75. Specs and details on Pintail Waterfowl’s Duck Call jigs. Leave a Comment . Our duck calls are handmade in the USA. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. Legendary Proven Meat Call. Specialty Duck Call - Single Reed Open Water. Mount the insert into a duck call jig. This speeds up call making and requires less tools to make calls. Our Price: $2.75 . We designed this jig from scratch. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Bottom edge measures 2.25′ … $4.99 shipping. $15.87. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. Duck Call Insert Jig Dimensions . My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. Measure the circumference of the barrel at its thickest point on the outside of the barrel. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs Here is how the insert screws onto the jig. Thank you for visiting. Duck call Inserts Kwack Wacker Cash Money Single Reed. Our public duck call jig (toneboard jig) has a real ducky sound. Like Grassy Creek Calls on Facebook. Ryan Van Leuven Duck Call Making Supplies . Click for larger image. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. Toneboard radius: Top Secret! Notch Depth: .40″. 4 watching. In this video I cover the basics of turning a duck call insert on a lathe. How to make a custom duck call jig. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! $4.99 shipping. The Waterfowl Company 803.757.8064 [email protected] $6.75 . If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. Small Bell Clear Duck Call Insert Our Price: $8.00 . Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. By viewing our content, you are accepting the use of cookies. Essentially we created a custom jig, then released it as our public jig! $4.99 shipping. Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. Duck Call Jig Plans . One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. JScott Sophmore. February 28, 2013 @ Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. Duck call Inserts Kwack Wacker Classic. Tone Board Jig For Sale . Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. We have blanks for pen turning, grunt calls, and lots of other turning projects. 22. Ready for sanding, polishing and installing reed and cork. Duck Call Tone Board Dimensions. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . Was wondering if ya’ll could make a custom jig for me? Be the first to write a review » Follow. $3.87 shipping. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. Louisiana Style Duck Call Jig. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. Duck Call Jigs For Sale . 75. Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Louisiana Style Duck Call Jig Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. Most say the sound is very “ducky”. The barrel is the hollow body of the call into which the caller blows. Louisiana Style Duck Call Jig While we have very few issues with out jig, 99% of the issues are with the call locking up. 5.0 out of 5 stars 3. Our duck call insert blanks already have a 5/8″ tenon. Notch height: .18″. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. $4.99 shipping. ! The barrel forms the structure of the call and holds the other pieces. Duck Call Tone Board Diagram . We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. Double reeds are more natural for new callers to blow. Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. Gaston makes Arkansas-style calls, the standard design for modern duck calls. You can now trim off any excess to be smooth with the width of the band. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. About how long does the process take? There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. The sharp cut at the end of the toneboard can also be rounded over a bit. Thanks for your help,Chris, pintail Ducks USA has just about any of the parts you might need for building duck or goose calls. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). Chris, please give us a call during the week and we can help you out with this. One of the earliest duck call designs is the Reelfoot style call. We offer goose call blanks with 2 different size bores. $6.75. These issues usually pertain to having too small of an exhaust port or minor sanding. Toneboard Channel Diameter: .625″. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. 4:01 pm. Duck Call Bands will make a lovely addition to any duck call barrel. $4.99 shipping. Posted: April 26, 2017. Duck Call Jigs Specs . This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″ under the reed. Our Price: $3.50 . Pintail Waterfowl Jig. 75. 9 sold. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. 4:35 pm. Browse our store to find your duck, goose and crow call needs. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Subtract 1/16th inch from the circumference. Ryan Van Leuven Duck Call Jigs. July 27, 2014 @ .623-.624" diameter tenons are best suited for our fixturing. 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? A rough estimate on price? $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. Hardened to 60 Rockwell to ensure many toneboards can be machined duck call insert jig dimensions Dimensions Call... 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